VW-1000 High Speed Vacuum Wheel Tape Application System

High-Speed, Continuous Tape Application for Web & Converting Operations

The VW-1000 Vacuum Wheel Tape Application System is designed to apply intermittent pieces of pressure-sensitive tape at speeds up to 1,000 ft/min. Built for high-speed converting environments, the system supports continuous production through automatic tape splicing, eliminating downtime when rolls are depleted.

Overview

Designed for Productivity in Real-World Conditions

The VW-1000 is engineered for high-speed, high-volume tape application across a wide range of converting applications. Whether running individual blanks or continuous webs, the system delivers reliable performance at speeds up to 1,000 ft/min.

Automatic tape splicing ensures uninterrupted operation, allowing operators to maintain production efficiency without stopping for roll changes. This makes the system ideal for demanding manufacturing environments where uptime is critical.

The applicator can be configured to apply tape to individual blanks or continuous webs, supporting flexible production requirements.

Accuracy Where It Matters Most

At high speeds, precision is essential. The VW-1000 delivers consistent placement and synchronization through:

  • A vacuum wheel application system for controlled, accurate tape placement
  • Capability to apply tape to top or bottom surfaces of a web, or top of individual blanks
  • Synchronized drive options, allowing the system to run in precise timing with upstream equipment

These capabilities ensure reliable tape positioning, even in high-speed converting operations.

Built for the Way Crews Actually Work

The VW-1000 is designed for seamless integration into existing production lines or as a standalone solution.

Key integration benefits include:

  • Can be installed into a printing press, timed folder gluer, or run as a standalone unit
  • Applies adhesive transfer tape and tear strip tape simultaneously
  • Vacuum wheel can be machine-driven or electronically synchronized

This flexibility ensures the system adapts to your workflow—rather than requiring workflow changes to fit the machine.

Flexible Setup for Field Applications

The VW-1000 is built to handle diverse converting needs with features including:

  • Automatic tape splicing for continuous operation
  • Dual tape application capability (transfer + tear strip simultaneously)
  • Vacuum-based application system for high-speed precision
  • Configurable drive system for integration or standalone use

Straub Design works closely with customers to configure each system for compatibility with existing equipment and production goals.

Performance & Capabilities

Application Speed
Up to 1,000 ft/min

Tape Application

  • Intermittent application of pressure-sensitive tapes
  • Supports adhesive transfer and tear strip tape

System Specifications

Machine Size
10′ L × 8′ W × 8′ H

Tape Supply with Accumulator
8.5′ L × 1.5′ W × 8′ H

Weight
2,500 lbs

Power Requirements

Electrical
220V, 1Ph, 50/60 Hz

Air
80 PSI

Vacuum
Furnished on the machine

Custom Solutions & Partnership

Need a Tape Application System Built for Your Operation?

If the VW-1000 doesn’t fully match your requirements, Straub Design can help.

We design and build custom tape application and web converting systems tailored to your materials, line speeds, and production environment. From straightforward integrations to highly complex, automated systems, our engineering team delivers solutions built for performance and reliability.

We don’t just build machines—we create systems that keep your production running at peak efficiency.

Interested in the VW-1000 High Speed Vacuum Wheel Tape Application System?

Give us a challenge. We’ll deliver the tape application system that’s exactly what your business requires.