Improving Continuous Production Through Automated Tape Splicing

Non-stop production. Clean transitions. Maximum uptime.

Smarter Production Starts with Non-Stop Splicing

In high-speed production environments, stopping the line to change materials is costly. Straub Design Company engineers automated tape splicing systems that enable seamless roll transitions that keeps production running without interruption.

 

Our splicers transform material changeovers from a disruption into a controlled, repeatable automation process, helping manufacturers maximize throughput while protecting product quality.

Key Outcomes

  • Eliminate roll-change downtime with automated splicing
  • Maintain consistent tension and alignment during transitions
  • Reduce material waste at every splice

Automated Tape Splicing Solutions

Straub’s splicing systems are designed to integrate directly into production lines, supporting a wide range of materials including paper, film, foil, and specialty substrates. 

Automatic Lap & Butt Splicing Systems

Continuous Transitions at Production Speed

Straub automated splicers perform lap splices or butt splices without stopping the line—maintaining uninterrupted production during material changes.

These systems support:

  • High-speed production environments
  • Controlled overlap and precise alignment
  • Repeatable splicing performance run after run

Commonly used in:

  • Printing and converting
  • Packaging and laminating
  • Film, foil, and paper processing

Integrated Splicing Platforms for SD Systems

Automation-Ready Splicing Inside Production Lines

Straub splicers are frequently integrated into SD-Series conveyor and automation systems, creating turnkey solutions for continuous production.

Capabilities include:

  • PLC-controlled splice timing
  • Sensor-driven roll-change detection
  • Seamless coordination with tape applicators and material handling equipment

These systems are ideal where splicing must remain synchronized with upstream and downstream processes.

Operator-Assisted Lamination & Taping Stations

Precision Without Programming

Designed for flexibility, these stations combine mechanical guidance, controlled nip pressure, and optional heating or activation features.

Used frequently in:

  • Prototyping and pilot production
  • Short-run manufacturing
  • Industries transitioning toward automation

They bring process stability without requiring controls integration or programming expertise.

Manual-Assist & Specialty Splicing Options

Flexible Solutions for Complex Operations

For applications that don’t require fully automated changeovers, Straub also offers:

  • Operator-assisted splicing systems
  • Specialty splicers for heat-activated tapes
  • Portable or configurable splicing platforms

These solutions provide improved consistency and safety compared to fully manual methods while maintaining operational flexibility.

Designed for Continuous Manufacturing Operations

Straub Design Company’s splicing systems are engineered to handle:
  • High production speeds
  • Tight tolerance requirements
  • Long production runs with frequent material changes

Our systems integrate smoothly with unwinders, rewinders, laminators, printers, slitters, and custom automation—supporting both retrofit upgrades and new equipment builds.

Manufacturing Benefits

Increased Uptime

  • Automated splicing can eliminate up to 100% of roll-change downtime
  • Production continues while the next roll is prepared

Reduced Material Waste

  • Precise splice placement minimizes startup scrap
  • Cleaner transitions reduce breaks and rejected product

Improved Safety

  • Removes operators from moving materials and nip points
  • Reduces exposure to hazards during high-speed changeovers

Consistent Splice Quality

  • Controlled tape tension, overlap, and alignment
  • Uniform results manual splicing cannot consistently achieve

Part of a Complete Automation Ecosystem

Straub splicing systems work seamlessly with:

  • T-Series tape applicators
  • SD-Series conveyors and automation platforms
  • Unwinds, rewinds, sensors, and controllers

This modular approach allows manufacturers to scale splicing capability as production requirements evolve.

Let’s Keep Your Line Moving

Straub Design Company has decades of automated splicing solutions operating in production facilities worldwide ready to support your operation.

Whether you’re upgrading an existing process or designing a new production line, our team is ready to engineer the right splicing solution.

We’re more than an equipment supplier—we’re your automation partner.